Multiplying time using jigs

Couple of months back I listened to a TED talk by Rory Vaden about ‘multiplying time’, which, by itself was quite an entertaining talk. Since then I have been applying that principle to my workshop processes – especially to getting tooling right. One such is called a Horizontal Slot Mortiser. You can read more about this in my workshop page.

For the wedging table and wet storage projects, I had to create about 110 mortises – all spaced accurately and of the same starting position and depth of cut. I spent about 3 hrs fine tuning adjustments, getting both platforms level, securing ‘stops’ (the two blue clamps and the toggle clamp on the horizontal platform) to ensure repeatability. I also drilled oversized holes in the horizontal platform to insert toggle clamps to secure the work piece

With this ‘investment’ of time, I was able to create all the 110 mortises in just 10 hours! (allowing time for the router to cool down). That’s fantastic savings in time and rework from mistakes, misalignment etc.

 

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WORKSHOP SAFETY IS EXTREMELY IMPORTANT​

Working with hand tools and power tools can be dangerous if proper precautions are not taken

You will undergo a detailed safety orientation at the beginning of the workshop, and several reminders as required.

Safety glasses and ear muffs are available for use during the workshop. Nitrile gloves will be provided while applying finish. You should bring their own mask and wear them while using power tools that generate wood dust.

You must sign a safety declaration form before the start of the workshop – this is a mandatory prerequisite. Please bring a signed copy on the first day of the class.

 

CLOTHING 

It is important to dress in safe wear while working in a workshop – Long pants/ jeans/ shorts and half-sleeve T-shirts/ shirts/ tops. Full sleeves, flowing fabrics and loose-fitting outfits are not allowed. Shoes are mandatory. Long hair must be tied in a ponytail or a bun.